Inverter Fault
1, the overcurrent (OC)
Inverter over-current alarm is the most frequent phenomenon.1.1 phenomenon
(1) restarts, a liter of speed on the trip. This is very serious over-current phenomenon. Main reasons: the load short circuit, mechanical parts are stuck;
inverter module damage; motor torque is too small to cause such
phenomena.
(2) on the power on the jump, a phenomenon generally can not be
reset, for two main reasons: module bad, bad driver circuit, the current
detection circuit bad.
(3) does not restart immediately when the trip but when accelerating,
for two main reasons: the acceleration time is set too short, the
current limit is set too small, the torque compensation (V / F) set
higher.
2, overvoltage (OU)
Overvoltage alarm usually occurs during idle time, mainly due to the
deceleration time is too short or braking resistor and braking unit in
question.
3, under voltage (Uu)
Brown is also a problem in that we use frequently encountered. Mainly
because the main circuit voltage is too low (220V series is lower than
200V, 380V series is lower than 400V), mainly due to: a road bridge
rectifier SCR three-way damaged or not working properly, there are
likely to lead to voltage fault appears, followed by the main circuit contactor is damaged, resulting
in DC bus voltage losses in the charging above resistance could lead to
voltage. there is a voltage detection circuit failure and undervoltage
problems.
4, overheat (OH)
Overheating is a more common fault, the main reasons: the ambient
temperature is too high, fan stall, poor performance of temperature
sensors, motor overheating.
5, unbalanced output
Unbalanced output jitter general performance of the motor, speed
instability, the main reason: module bad, bad driver circuit, reactors
and other bad.
6, overload
Inverter
overload also beat one of the more frequent failures, overload usually
see we really should first analyze what is in the end self-drive motor
overload or overload, overload due to the strong motor in general, as
long as the motor drive parameter table parameter set properly, not the general Assembly general motor
overload while the drive itself is poor due overload easily overload
alarm. we can detect the inverter output voltage.
7, switching power supply damage
This
is the most common failure of many inverters, switching power supply is
usually due to a short circuit caused by the load, Danfoss frequency
converter using a new integrated controller UC2844 pulse width to adjust
the output switching power supply, but also with a UC2844 current
detection voltage feedback function, occurs when no display, no voltage control
terminal, DC12V, 24V fan is not running and so we should first consider
whether the switching power supply damaged.
8, SC fault
SC Yaskawa inverter failure is more common faults. IGBT module is damaged, it is one of the causes SC fault alarm. Also driving circuit can easily cause damage SC fault alarm. Yaskawa
drive circuit design, the use of the bridge drive optocoupler PC923,
which is dedicated to drive the IGBT module with an optocoupler
amplifier circuit, Yaskawa under the bridge drive circuit is used
optocoupler PC929, which is an optocoupler with internal amplifier circuit, and detection circuit. Further
motor jitter, phase current, voltage unbalance, frequency display there
but no voltage output, these phenomena are likely to be IGBT module
damaged. IGBT
module damaged a variety of reasons, the first is the external load
failure caused by damage to the IGBT modules such as load short circuit,
stall and so on. Second drive circuit aging may also lead to waveform distortion, or
driving voltage fluctuations caused by IGBT damage, leading to SC fault
alarm.
9, GF- ground fault
Ground
fault is usually encounter failures, electrical grounding in reason to
exclude the existence of the problem, the most likely failure is part of
the Hall sensor, the Hall sensor due to the influence of temperature,
humidity and other environmental factors, the work is easy drift occurs, resulting in GF alarm.
10, limiting run
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